Hydraulic continuous 3-way directional valve

Directional Valves

The 3-Way Directional Valve block represents a continuous, symmetrical, 3-way directional valve. The fluid flow is pumped in the valve through the inlet line and is distributed between an outside pressure line (usually connected to a single-acting actuator) and the return line. The block has three hydraulic connections, corresponding to inlet port (P), actuator port (A), and return port (T), and one physical signal port connection (S), which controls the spool position. The block is built of two Variable Orifice blocks, connected as shown in the following diagram.

One Variable Orifice block, called `orifice_PA`

,
is installed in the `P-A`

path. The second Variable
Orifice block, called `orifice_AT`

, is installed
in the `A-T`

path. Both blocks are controlled by
the same position signal, provided through the physical signal port
S, but the **Orifice orientation** parameter in the
block instances is set in such a way that positive signal at port `S`

opens `orifice_PA`

and
closes `orifice_AT`

. As a result, the openings of
the orifices are computed as follows:

$${h}_{PA}={h}_{PA0}+x$$

$${h}_{AT}={h}_{AT0}-x$$

where

`h` | Orifice opening for the `orifice_PA` block |

`h` | Orifice opening for the `orifice_AT` block |

`h` | Initial opening for the `orifice_PA` block |

`h` | Initial opening for the `orifice_AT` block |

`x` | Control member displacement from initial position |

The valve simulated by the 3-Way Directional Valve block is assumed to be symmetrical. This means that both orifices are of the same shape and size and are parameterized with the same method. You can choose one of the following block parameterization options:

`By maximum area and opening`

— Use this option if the data sheet provides only the orifice maximum area and the control member maximum stroke.`By area vs. opening table`

— Use this option if the catalog or data sheet provides a table of the orifice passage area based on the control member displacement.`A=A(h)`

`By pressure-flow characteristic`

— Use this option if the catalog or data sheet provides a two-dimensional table of the pressure-flow characteristics.`q=q(p,h)`

In the first case, the passage area is assumed to be linearly
dependent on the control member displacement, that is, the orifice
is assumed to be closed at the initial position of the control member
(zero displacement), and the maximum opening takes place at the maximum
displacement. In the second case, the passage area is determined by
one-dimensional interpolation from the table * A=A(h)*.
Flow rate is determined analytically, which additionally requires
data such as flow discharge coefficient, critical Reynolds number,
and fluid density and viscosity. The computation accounts for the
laminar and turbulent flow regimes by monitoring the Reynolds number
and comparing its value with the critical Reynolds number. See the Variable Orifice block reference page for
details. In both cases, a small leakage area is assumed to exist even
after the orifice is completely closed. Physically, it represents
a possible clearance in the closed valve, but the main purpose of
the parameter is to maintain numerical integrity of the circuit by
preventing a portion of the system from getting isolated after the
valve is completely closed. An isolated or "hanging"
part of the system could affect computational efficiency and even
cause simulation to fail.

In the third case, when an orifice is defined by its pressure-flow characteristics, the flow rate is determined by two-dimensional interpolation. In this case, neither flow regime nor leakage flow rate is taken into account, because these features are assumed to be introduced through the tabulated data. Pressure-flow characteristics are specified with three data sets: array of orifice openings, array of pressure differentials across the orifice, and matrix of flow rate values. Each value of a flow rate corresponds to a specific combination of an opening and pressure differential. In other words, characteristics must be presented as the Cartesian mesh, i.e., the function values must be specified at vertices of a rectangular array. The argument arrays (openings and pressure differentials) must be strictly increasing. The vertices can be nonuniformly spaced. You have a choice of three interpolation methods and two extrapolation methods.

If you need to simulate a nonsymmetrical 3-way valve (i.e., with different orifices), use any of the variable orifice blocks from the Orifices library (such as Orifice with Variable Area Round Holes, Orifice with Variable Area Slot, or Variable Orifice) and connect them the same way as the Variable Orifice blocks in the schematic diagram of this 3-Way Directional Valve block.

Positive signal at the physical signal port `S`

opens
the orifice in the `P-A`

path and closes the orifice
in the `A-T`

path. The directionality of nested blocks
is clear from the schematic diagram.

Fluid inertia is not taken into account.

Spool loading, such as inertia, spring, hydraulic forces, and so on, is not taken into account.

Only symmetrical configuration of the valve is considered. In other words, both orifices are assumed to have the same shape and size.

**Model parameterization**Select one of the following methods for specifying the valve:

`By maximum area and opening`

— Provide values for the maximum valve passage area and the maximum valve opening. The passage area is linearly dependent on the control member displacement, that is, the valve is closed at the initial position of the control member (zero displacement), and the maximum opening takes place at the maximum displacement. This is the default method.`By area vs. opening table`

— Provide tabulated data of valve openings and corresponding valve passage areas. The passage area is determined by one-dimensional table lookup. You have a choice of two interpolation methods and two extrapolation methods.`By pressure-flow characteristic`

— Provide tabulated data of valve openings, pressure differentials, and corresponding flow rates. The flow rate is determined by two-dimensional table lookup. You have a choice of two interpolation methods and two extrapolation methods.

**Valve passage maximum area**Specify the area of a fully opened valve. The parameter value must be greater than zero. The default value is

`5e-5`

m^2. This parameter is used if**Model parameterization**is set to`By maximum area and opening`

.**Valve maximum opening**Specify the maximum displacement of the control member. The parameter value must be greater than zero. The default value is

`5e-3`

m. This parameter is used if**Model parameterization**is set to`By maximum area and opening`

.**Tabulated valve openings**Specify the vector of input values for valve openings as a one-dimensional array. The input values vector must be strictly increasing. The values can be nonuniformly spaced. The minimum number of values depends on the interpolation method: you must provide at least two values for linear interpolation, at least three values for smooth interpolation. The default values, in meters, are

`[-0.002 0 0.002 0.005 0.015]`

. If**Model parameterization**is set to`By area vs. opening table`

, the**Tabulated valve openings**values will be used together with**Tabulated valve passage area**values for one-dimensional table lookup. If**Model parameterization**is set to`By pressure-flow characteristic`

, the**Tabulated valve openings**values will be used together with**Tabulated pressure differentials**and**Tabulated flow rates**for two-dimensional table lookup.**Tabulated valve passage area**Specify the vector of output values for valve passage area as a one-dimensional array. The valve passage area vector must be of the same size as the valve openings vector. All the values must be positive. The default values, in m^2, are

`[1e-09 2.0352e-07 4.0736e-05 0.00011438 0.00034356]`

. This parameter is used if**Model parameterization**is set to`By area vs. opening table`

.**Tabulated pressure differentials**Specify the vector of input values for pressure differentials as a one-dimensional array. The vector must be strictly increasing. The values can be nonuniformly spaced. The minimum number of values depends on the interpolation method: you must provide at least two values for linear interpolation, at least three values for smooth interpolation. The default values, in Pa, are

`[-1e+07 -5e+06 -2e+06 2e+06 5e+06 1e+07]`

. This parameter is used if**Model parameterization**is set to`By pressure-flow characteristic`

.**Tabulated flow rates**Specify the flow rates as an

`m`

-by-`n`

matrix, where`m`

is the number of valve openings and`n`

is the number of pressure differentials. Each value in the matrix specifies flow rate taking place at a specific combination of valve opening and pressure differential. The matrix size must match the dimensions defined by the input vectors. The default values, in m^3/s, are:This parameter is used if[-1e-07 -7.0711e-08 -4.4721e-08 4.4721e-08 7.0711e-08 1e-07; -2.0352e-05 -1.4391e-05 -9.1017e-06 9.1017e-06 1.4391e-05 2.0352e-05; -0.0040736 -0.0028805 -0.0018218 0.0018218 0.0028805 0.0040736; -0.011438 -0.0080879 -0.0051152 0.0051152 0.0080879 0.011438; -0.034356 -0.024293 -0.015364 0.015364 0.024293 0.034356;]

**Model parameterization**is set to`By pressure-flow characteristic`

.**Interpolation method**Select one of the following interpolation methods for approximating the output value when the input value is between two consecutive grid points:

`Linear`

— Select this option to get the best performance.`Smooth`

— Select this option to produce a continuous curve (`By area vs. opening table`

) or surface (`By pressure-flow characteristic`

) with continuous first-order derivatives.

For more information on interpolation algorithms, see the PS Lookup Table (1D) and PS Lookup Table (2D) block reference pages.

**Extrapolation method**Select one of the following extrapolation methods for determining the output value when the input value is outside the range specified in the argument list:

`Linear`

— Select this option to produce a curve or surface with continuous first-order derivatives in the extrapolation region and at the boundary with the interpolation region.`Nearest`

— Select this option to produce an extrapolation that does not go above the highest point in the data or below the lowest point in the data.

For more information on extrapolation algorithms, see the PS Lookup Table (1D) and PS Lookup Table (2D) block reference pages.

**Flow discharge coefficient**Semi-empirical parameter for valve capacity characterization. Its value depends on the geometrical properties of the valve, and usually is provided in textbooks or manufacturer data sheets. The default value is

`0.7`

.**Orifice P-A initial opening**Initial opening for the orifice in the

`P-A`

path. The parameter can be positive (underlapped orifice), negative (overlapped orifice), or equal to zero for zero lap configuration. The default value is`0`

.**Orifice A-T initial opening**Initial opening for the orifice in the

`A-T`

path. The parameter can be positive (underlapped orifice), negative (overlapped orifice), or equal to zero for zero lap configuration. The default value is`0`

.**Critical Reynolds number**The maximum Reynolds number for laminar flow. The transition from laminar to turbulent regime is assumed to take place when the Reynolds number reaches this value. The value of the parameter depends on the orifice geometrical profile. You can find recommendations on the parameter value in hydraulics textbooks. The default value is

`12`

.**Leakage area**The total area of possible leaks in the completely closed valve. The main purpose of the parameter is to maintain numerical integrity of the circuit by preventing a portion of the system from getting isolated after the valve is completely closed. The parameter value must be greater than 0. The default value is

`1e-12`

m^2.

Parameters determined by the type of working fluid:

**Fluid density****Fluid kinematic viscosity**

Use the Hydraulic Fluid block or the Custom Hydraulic Fluid block to specify the fluid properties.

The block has the following ports:

`P`

Hydraulic conserving port associated with the pressure supply line inlet.

`T`

Hydraulic conserving port associated with the return line connection.

`A`

Hydraulic conserving port associated with the actuator connection port.

`S`

Physical signal port to control spool displacement.

You can see the 3-Way Directional Valve block in the Hydraulic Differential Cylinder with 3-Way Valve example, where it is used to switch between a conventional and differential connection of the cylinder.

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