Documentation |
Worm gear with adjustable gear ratio and friction losses
The block represents a rotational gear that constrains the two connected driveline axes, worm (W) and gear (G), to rotate together in a fixed ratio that you specify. You can choose whether the gear rotates in a positive or negative direction. Right-handed rotation is the positive direction. If the worm thread is right-handed, ω_{W} and ω_{G} have the same sign. If the worm thread is left-handed, ω_{W} and ω_{G} have opposite signs.
W and G are rotational conserving ports. The ports represent the worm and the gear, respectively.
Gear or transmission ratio R_{WG} determined as the ratio of the worm angular velocity to the gear angular velocity. The default is 25.
Choose the directional sense of gear rotation corresponding to positive worm rotation. The default is Right-handed. If you select Left-handed, rotation of the worm in the generally-assigned positive direction results in the gear rotation in negative direction.
Select how to implement friction losses from nonideal meshing of gear threads. The default is No friction losses.
No friction losses — Suitable for HIL simulation — Gear meshing is ideal.
Constant efficiency — Transfer of torque between worm and gear is reduced by friction. If you select this option, the panel expands.
Absolute angular velocity threshold above which full efficiency loss is applied. Must be greater than zero. The default is 0.01.
From the drop-down list, choose units. The default is radians/second (rad/s).
R_{WG} | Gear ratio |
ω_{W} | Worm angular velocity |
ω_{G} | Gear angular velocity |
α | Normal pressure angle |
λ | Worm lead angle |
L | Worm lead |
d | Worm pitch diameter |
τ_{G} | Gear torque |
τ_{W} | Torque on the worm |
τ_{loss} | Torque loss due to meshing friction. The loss depends on the device efficiency and the power flow direction. To avoid abrupt change of the friction torque at ω_{G} = 0, the friction torque is introduced via the hyperbolic function. |
τ_{fr} | Steady-state value of the friction torque at ω_{G} → ∞. |
k | Friction coefficient |
η_{WG} | Torque transfer efficiency from worm to gear |
η_{GW} | Torque transfer efficiency from gear to worm |
ω_{th} | Absolute angular velocity threshold |
[μ_{W} μ_{G}] | Vector of viscous friction coefficients for the worm and gear |
Worm gear imposes one kinematic constraint on the two connected axes:
ω_{W} = R_{WG}ω_{G} .
The two degrees of freedom are reduced to one independent degree of freedom. The forward-transfer gear pair convention is (1,2) = (W,G).
The torque transfer is:
R_{WG}τ_{W} – τ_{G} – τ_{loss} = 0 ,
with τ_{loss} = 0 in the ideal case.
In a nonideal worm-gear pair (W,G), the angular velocity and geometric constraints are unchanged. But the transferred torque and power are reduced by:
Coulomb friction between thread surfaces on W and G, characterized by friction coefficient k or constant efficiencies [η_{WG} η_{GW}]
Viscous coupling of driveshafts with bearings, parametrized by viscous friction coefficients μ
The loss torque has the general form:
τ_{loss} = τ_{fr}·tanh(4ω_{G}/ω_{th}) + μ_{G}ω_{G} + μ_{W}ω_{W}.
The hyperbolic tangent regularizes the sign change in the friction torque when the gear velocity changes sign.
Power Flow | Power Loss Condition | Output Driveshaft | Friction Torque τ_{fr} |
---|---|---|---|
Forward | ω_{W}τ_{W} > ω_{G}τ_{G} | Gear, ω_{G} | R_{WG}|τ_{W}|·(1 – η_{WG}) |
Reverse | ω_{W}τ_{W} ≤ ω_{G}τ_{G} | Worm, ω_{W} | |τ_{G}|·(1 – η_{GW}) |
In the contact friction case, η_{WG} and η_{GW} are determined by:
The worm-gear threading geometry, specified by lead angle λ and normal pressure angle α.
The surface contact friction coefficient k.
η_{WG} = (cosα – k·tanλ)/(cosα + k/tanλ) ,
η_{GW} = (cosα – k/tanλ)/(cosα + k·tanλ) .
In the constant friction case, you specify η_{WG} and η_{GW}, independently of geometric details.
η_{GW} has two distinct regimes, depending on lead angle λ, separated by the self-locking point at which η_{GW} = 0 and cosα = k/tanλ.
In the overhauling regime, η_{GW} > 0, and the force acting on the nut can rotate the screw.
In the self-locking regime, η_{GW} < 0, and an external torque must be applied to the screw to release an otherwise locked mechanism. The more negative is η_{GW}, the larger the torque must be to release the mechanism.
η_{WG} is conventionally positive.
The efficiencies η of meshing between worm and gear are fully active only if the absolute value of the gear angular velocity is greater than the velocity tolerance.
If the velocity is less than the tolerance, the actual efficiency is automatically regularized to unity at zero velocity.
The viscous friction coefficient μ_{W} controls the viscous friction torque experienced by the worm from lubricated, nonideal gear threads and viscous bearing losses. The viscous friction torque on a worm driveline axis is –μ_{W}ω_{W}. ω_{W} is the angular velocity of the worm with respect to its mounting.
The viscous friction coefficient μ_{G} controls the viscous friction torque experienced by the gear, mainly from viscous bearing losses. The viscous friction torque on a gear driveline axis is –μ_{G}ω_{G}. ω_{G} is the angular velocity of the gear with respect to its mounting.
Gear inertia is negligible. It does not impact gear dynamics.
Gears are rigid. They do not deform.
Coulomb friction slows down simulation. See Adjust Model Fidelity.