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Specialized Gears

Custom Planetary Gear Model

While the SimDriveline™ library contains a Planetary Gear, you can create your own custom planetary gear using the Planetary Subcomponents sublibrary. The sdl_custom_planetary_gearsdl_custom_planetary_gear example model combines three Sun-Planet Bevel subgears into a masked subsystem to model a coupled planetary gear train. The model uses an Ideal Angular Velocity Source to place a fixed velocity demand on the gearbox input, while damping the system on both the input and output driveshafts with Rotational Dampers.

Custom Planetary Gear System and Subsystem

Model Gears with Losses

The blocks of the SimDriveline Gears Library contain optional built-in models of frictional losses, allowing you to represent nonideal gear couplings. In a nonideal gear pair (1,2), the angular velocity, gear radii, gear teeth constraints, and gear ratio g12 = r2/r1 = ω1/ω2 are unchanged. The transferred torque and power are reduced by:

  • Coulomb friction between imperfectly meshing teeth surfaces on gears 1 and 2, parameterized by an efficiency η, 0 < η ≤ 1. This efficiency depends on the torque load on the teeth. But it is often approximated as constant.

  • Viscous coupling of driveshafts with bearings, parameterized by viscous friction coefficients μ

τloss = τCoul·tanh(4ω2/ωth) ,

not including the effect of viscosity. When the angular velocity changes sign, the hyperbolic tangent regularizes the sign change in the Coulomb friction torque without introducing a discontinuity in the torque that could lead to inefficient simulation. The viscous friction terms act to reduce the torques τ1 and τ2 and are taken into account before implementing the τloss model.

Power FlowPower Loss ConditionCoulomb Friction Torque τCoulTorque Loss
Forwardω1τ1ω2τ2g12·|τ1|·(1 – η)τ2 = g12τ1τloss
Reverseω1τ1 < ω2τ2|τ2|·(1 – η)/g12τ1 = τ2/g12τloss

Constant Efficiency

In the simplest nonideal gear loss model, the efficiency η12 of meshing in gear pair (1,2) is constant, independent of load (torque or power transferred).

  • The friction loss represented by η12 is effectively applied in full only if the absolute value of the output gear angular velocity is greater than a velocity tolerance ωth.

    If the absolute velocity is less than ωth, the actual efficiency is automatically regularized to 1 at zero velocity.

  • For gear sets with a carrier, η12 represents the ordinary efficiency, defined when the carrier is not moving.

Load-Dependent Efficiency

Making η dependent on the load is a way to make the loss model more accurate. For an example of load-dependent efficiency, see the Simple Gear block reference page.

Geometry-Dependent Efficiency

Making η dependent on the geometry of gear meshing is another way to make the loss model more accurate. For an example of geometry-dependent efficiency, see the Leadscrew block reference page.

Viscous Friction

On a driveshaft mounted to a gear wheel by lubricated, nonideal bearings, the viscous friction experienced by the axis is controlled by the viscous friction coefficient μ. The viscous friction torque on a driveshaft "a" is –μa·ωa, where ωa is the angular velocity of the driveshaft with respect to its mounting or carrier (if a carrier is present).

Constant and Load-Dependent Gear Efficiencies

Here, you revisit the sdl_simple_transmission model in Model a Two-Speed Transmission with Braking. You reconfigure the Simple Gears to model power loss due to nonideal meshing. The effect of viscous bearing losses is ignored.

  1. Open the sdl_simple_transmissionsdl_simple_transmission model and simulate to check the ideal gear behavior.

  2. Open the Simple Gear 5:1 and Simple Gear 2:1 blocks. Under Meshing Losses, in the Friction model drop-down list, choose Constant efficiency for both. Enter efficiencies less than 1, but greater than 0. For example, for the 5:1 gear, enter 0.7; and for the 2:1 gear, enter 0.95.

  3. Leave the other settings as they are, including zero viscosity. Close the blocks.

  4. Restart the model. The driveline runs at a lower efficiency and slightly smaller angular velocities, because of the power losses. If you enter different efficiency factors for the two gears, the effect of the loss is different if you switch between gears.

Experiment with load-dependent efficiency. In the Friction model drop-down menu, choose Load-dependent efficiency instead. In that case, you need more efficiency model details to specify.

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