Hydraulic capacity of constant volume

Hydraulic Elements

The Constant Volume Hydraulic Chamber block models a fixed-volume chamber with rigid or flexible walls, to be used in hydraulic valves, pumps, manifolds, pipes, hoses, and so on. Use this block in models where you have to account for some form of fluid compressibility. You can select the appropriate representation of fluid compressibility using the block parameters.

Fluid compressibility in its simplest form is simulated according to the following equations:

$${V}_{f}={V}_{c}+\frac{{V}_{c}}{E}p$$

$$q=\frac{{V}_{c}}{E}\cdot \frac{dp}{dt}$$

where

q | Flow rate into the chamber |

V_{f} | Volume of fluid in the chamber |

V_{c} | Geometrical chamber volume |

E | Fluid bulk modulus |

p | Gauge pressure of fluid in the chamber |

If pressure in the chamber is likely to fall to negative values and approach cavitation limit, the above equations must be enhanced. In this block, it is done by representing the fluid in the chamber as a mixture of liquid and a small amount of entrained, nondissolved gas (see [1, 2]). The mixture bulk modulus is determined as:

$$E={E}_{l}\frac{1+\alpha {\left(\frac{{p}_{a}}{{p}_{a}+p}\right)}^{1/n}}{1+\alpha \frac{{p}_{a}^{1/n}}{n\xb7{\left({p}_{a}+p\right)}^{\frac{n+1}{n}}}{E}_{l}}$$

where

E_{l} | Pure liquid bulk modulus |

p_{α} | Atmospheric pressure |

α | Relative gas content at atmospheric pressure, α = V_{G}/V_{L} |

V_{G} | Gas volume at atmospheric pressure |

V_{L} | Volume of liquid |

n | Gas-specific heat ratio |

The main objective of representing fluid as a mixture of liquid and gas is to introduce an approximate model of cavitation, which takes place in a chamber if pressure drops below fluid vapor saturation level. As it is seen in the graph below, the bulk modulus of a mixture decreases as the gauge pressure approaches zero, thus considerably slowing down further pressure change. At gauge pressures far above zero, a small amount of undissolved gas has practically no effect on the system behavior.

To reproduce this graph, copy and paste the following script
in your MATLAB^{®} Command Window:

% Parameters p_atm = 1.01325e5; % Atmospheric pressure [Pa] pressure = -1.01325e5:1e3:5e6; % Pressure (gauge) [Pa] alpha = 0:2e-3:0.01; % Relative amount of trapped air k_sh = 1.4; % Specific heat ratio bulk = 1.24285e+09; % Bulk modulus at atmospheric pressure and no gas [Pa] % Absolute pressure p_abs = p_atm + pressure; % Relative absolute pressure p_nom = (p_atm./p_abs).^(1/k_sh); p_den = p_nom .* bulk ./ (k_sh .* p_abs); % Instantaneous bulk modulus bulk_inst = bulk * (1+ bsxfun(@times, alpha', p_nom)) ./ (1 + bsxfun(@times, alpha', p_den)); % Reuse figure if it exists, else create new figure if ~exist('h1_bulk_modulus', 'var') || ~isgraphics(h1_bulk_modulus, 'figure') h1_bulk_modulus = figure('Name', 'h1_bulk_modulus'); end figure(h1_bulk_modulus) clf(h1_bulk_modulus) legend_label = cell(length(alpha),1); for i=1:length(alpha) plot(pressure, bulk_inst(i,:)) hold on legend_label{i,1} = ['alpha = ',num2str(alpha(i))]; end grid on xlabel('Pressure (Pa)') ylabel('Bulk modulus (Pa)') title('Bulk modulus vs. pressure at different air contents') legend(legend_label, 'Location', 'Best') hold off

Cavitation is an inherently thermodynamic process, requiring consideration of multiple-phase fluids, heat transfers, etc., and as such cannot be accurately simulated with Simscape™ software. But the simplified version implemented in the block is good enough to signal if pressure falls below dangerous level, and to prevent computation failure that normally occurs at negative pressures.

If pressure falls below absolute vacuum (–101325 Pa), the simulation stops and an error message is displayed.

If chamber walls have noticeable compliance, the above equations must be further enhanced by representing geometrical chamber volume as a function of pressure:

$${V}_{c}=\pi {d}^{2}/4\xb7L$$

$$d(s)=\frac{{K}_{p}}{1+\tau s}p(s)$$

where

d | Internal diameter of the cylindrical chamber |

L | Length of the cylindrical chamber |

K_{p} | Proportionality coefficient (m/Pa) |

τ | Time constant |

s | Laplace operator |

Coefficient * K* establishes
relationship between pressure and the internal diameter at steady-state
conditions. For metal tubes, the coefficient can be computed as (see
[2]):

$${K}_{p}=\frac{d}{{E}_{M}}\left(\frac{{D}^{2}+{d}^{2}}{{D}^{2}-{d}^{2}}+\nu \right)$$

where

D | Pipe external diameter |

E_{M} | Modulus of elasticity (Young's modulus) for the pipe material |

ν | Poisson's ratio for the pipe material |

For hoses, the coefficient can be provided by the manufacturer.

The process of expansion and contraction in pipes and especially in hoses is a complex combination of nonlinear elastic and viscoelastic deformations. This process is approximated in the block with the first-order lag, whose time constant is determined empirically (for example, see [3]).

As a result, by selecting appropriate values, you can implement four different models of fluid compressibility with this block:

Chamber with rigid walls, no entrained gas in the fluid

Cylindrical chamber with compliant walls, no entrained gas in the fluid

Chamber with rigid walls, fluid with entrained gas

Cylindrical chamber with compliant walls, fluid with entrained gas

The block allows two methods of specifying the chamber size:

By volume — Use this option for cylindrical or non-cylindrical chambers with rigid walls. You only need to know the volume of the chamber. This chamber type does not account for wall compliance.

By length and diameter — Use this option for cylindrical chambers with rigid or compliant walls, such as circular pipes or hoses.

The block has one hydraulic conserving port associated with the chamber inlet. The block positive direction is from its port to the reference point. This means that the flow rate is positive if it flows into the chamber.

Use the **Variables** tab in the block dialog
box (or the **Variables** section in the block Property
Inspector) to set the priority and initial target values for the block
variables prior to simulation. For more information, see Set Priority and Initial Target for Block Variables.

No inertia associated with pipe walls is taken into account.

Chamber with compliant walls is assumed to have a cylindrical shape. Chamber with rigid wall can have any shape.

**Chamber specification**The parameter can have one of two values:

`By volume`

or`By length and diameter`

. The value`By length and diameter`

is recommended if a chamber is formed by a circular pipe. If the parameter is set to`By volume`

, wall compliance is not taken into account. The default value of the parameter is`By volume`

.**Chamber wall type**The parameter can have one of two values:

`Rigid`

or`Compliant`

. If the parameter is set to`Rigid`

, wall compliance is not taken into account, which can improve computational efficiency. The value`Compliant`

is recommended for hoses and metal pipes, where compliance can affect the system behavior. The default value of the parameter is`Rigid`

. The parameter is used if the**Chamber specification**parameter is set to`By length and diameter`

.**Chamber volume**Volume of fluid in the chamber. The default value is

`1e-4`

m^3. The parameter is used if the**Chamber specification**parameter is set to`By volume`

.**Chamber internal diameter**Internal diameter of the cylindrical chamber. The default value is

`0.01`

m. The parameter is used if the**Chamber specification**parameter is set to`By length and diameter`

.**Cylindrical chamber length**Length of the cylindrical chamber. The default value is

`1`

m. The parameter is used if the**Chamber specification**parameter is set to`By length and diameter`

.**Static pressure-diameter coefficient**Coefficient

that establishes relationship between pressure and the internal diameter at steady-state conditions. The parameter can be determined analytically or experimentally. The default value is`K`

_{p}`1.2e-12`

m/Pa. The parameter is used if**Chamber wall type**is set to`Compliant`

.**Viscoelastic process time constant**Time constant in the transfer function relating pipe internal diameter to pressure variations. With this parameter, the simulated elastic or viscoelastic process is approximated with the first-order lag. The parameter is determined experimentally or provided by the manufacturer. The default value is

`0.01`

s. The parameter is used if**Chamber wall type**is set to`Compliant`

.**Specific heat ratio**Gas-specific heat ratio. The default value is

`1.4`

.

Parameters determined by the type of working fluid:

**Fluid bulk modulus****Nondissolved gas ratio**— Nondissolved gas relative content determined as a ratio of gas volume to the liquid volume.

Use the Hydraulic Fluid block or the Custom Hydraulic Fluid block to specify the fluid properties.

The block has one hydraulic conserving port associated with the chamber inlet.

[1] Manring, N.D., *Hydraulic Control Systems*,
John Wiley & Sons, New York, 2005

[2] Meritt, H.E., *Hydraulic Control Systems*,
John Wiley & Sons, New York, 1967

[3] Holcke, Jan, *Frequency Response of Hydraulic
Hoses*, RIT, FTH, Stockholm, 2002

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